The Hyundai 2.0T was first released in the 2009 Genesis Coupe in the form of the Theta II Turbo MPI engine. Hyundai then followed shortly after with a new iteration – the Theta II GDI engine. Both engines offer a great balance of power, performance, and efficiency. However, the engines do not have the best reputation for reliability due to potentially catastrophic issues. In this guide, I discuss Hyundai 2.0T engine problems and reliability.
Hyundai 2.0T Engine Problems
- Engine failure
- Carbon build-up
- Excess oil consumption
- Oil leaks
Through the rest of the article, I break down the above issues in-depth. It’s important to add some quick notes before moving on, though. We’re considering these among the most common problems with the Hyundai 2.0T Theta engines. That doesn’t mean all the flaws we discuss are common in the true sense of the word. Instead, when problems arise these are a few of the most frequent areas.
That said, the 2.0L inline-4 turbo engine has not earned a very good reputation for reliability. Fortunately, Hyundai and Kia offer pretty generous warranties and a lot of these problems seem to occur under warranty.
If you would rather consume this content via a video, check out our Hyundai 2.0T Common Problems video below:
1) Engine Failure
Obviously, this isn’t a problem that anyone wants to run into. It’s also important to note – all engine manufacturers and engines have occasional complete failures. So this isn’t just a Hyundai/Kia problem. However, the scope and degree of engine failures on the 2.0T is a bit concerning. Hyundai and Kia even recalled over 1.2 million Theta II engines for this issue.
Engine failures seem to mostly affect cars built at the US plant. Debris during the manufacturing process ultimately restricts oil flow to the engines rod bearings. In turn, bearings wear down quickly and eventually seize. Once a bearing seizes is likely to result in complete engine failure; there’s at least enough damage that the cost of a new engine is cheaper than a rebuild.
Hyundai was working to actually fix the root cause of the rod bearing and engine failures in the 2.0T. 2011-2014 Theta II GDI engines were the most prone to running into these problems. It’s also primarily the Santa Fe and Sonata. Newer engines aren’t totally exempt from the possibility of engine failure, but it’s a lot less common. Anyways, engine failure is a very serious problem. However, with good warranty and recalls due to these problems the Hyundai 2.0T didn’t make out too poorly in the end.
Symptoms of Engine Failure
- Excess oil consumption
- Engine knocking
- Poor performance
Symptoms of engine failure can be very broad as there are lot’s of different things you may experience. It’s possible for the Hyundai 2.0L inline-4 to fail without any noticeable symptoms. However, excess oil consumption could be a sign of trouble. Engine knocking is a dead give-away that there’s some problem going on internally. It’s especially common with bearing wear.
Otherwise, poor all around performance and engine operation could point to the start of a 2.0T failure. Once certain symptoms are present like engine knock it’s generally too late to save the engine.
2.0T Theta II Engine Failure Fix
Exact fixes for engine failure on the 2.0L turbo engine depends on the severity of the failure. However, internal engines problems on the Hyundai 2.0T often do enough damage that repairing the damaged engine doesn’t make sense. Repairs can get costly, so a new engine is typically the cheaper route.
Again, most of these engine failures occur during warranty. Given Hyundai and Kia are aware of the issues they would likely work with owners if failures happen outside of warranty. In the unfortunate case your engine isn’t covered the repairs can easily add up to $5,000+.
2) Carbon Build-Up Problems
Carbon build-up is an issue that’s unique to the 2.0L GDI engines, so this doesn’t affect the Genesis Coupe. We find ourselves writing about this problem frequently these days. Carbon build-up is a downside and flaw of direct injection (DI) engines like the Hyundai 2.0T. It’s otherwise awesome technology that helps improve fuel economy and performance.
Moving onto the problem at hand – all engines produce some oil blow-by that makes its way onto intake valves and ports. With port injection, like on the Genesis Coupe, there is fuel flowing over the intake valves. This helps wash away any oil deposits. On the other hand, DI sprays fuel directly into the cylinders of the 2.0L Turbo engine. No fuel is flowing over the intake ports and valves, so the oil blow-by starts sticking and creating carbon build-up.
It’s an issue that occurs slowly over time, so symptoms can sometimes be tough to notice. The good news is that carbon deposits typically don’t pose any serious risks to longevity or reliability. However, carbon build-up can have significant negative impacts on performance and drivability. Cleaning the intake valves is good maintenance on the Theta II GDI engines every 80,000 to 100,000 miles.
Carbon Build-Up Symptoms
- Misfires
- Rough idle
- Stuttering / hesitation
- Power loss
As carbon deposits form on intake valves it slowly begins restricting air-flow into the cylinders. This can cause symptoms like misfires, rough idle, and stuttering or hesitation while accelerating. These symptoms often aren’t too noticeable until carbon build-up becomes excessive.
Power loss is also a major symptom of carbon deposits on valves. However, this can be extremely tough to notice. It’s not something that happens over night. Instead, power loss occurs over the course of tens of thousands of miles.
Hyundai 2.0T Walnut Blasting
Walnut blasting is one of the best methods to remove carbon build-up from intake valves. This process involves a shop-vac and walnut media shells. The shells are blasted into the intake ports to help remove any carbon deposits. Walnut media shells are fairly inexpensive, so this job is mostly labor as the intake manifold must come off.
It takes a few hours to walnut blast the intake valves, so expect about $300-500 at a repair shop. It’s good maintenance to do every 100,000 miles or so, but it isn’t absolutely necessary.
3) Excess Oil Consumption
Excess oil consumption is sometimes tied to the first Hyundai 2.0T problem we discussed – engine failure. However, there are also numerous cases of the Theta II engine running well other than excess oil consumption. The 2.0L turbo engine isn’t alone in these issues. In fact, other related Hyundai engines, including the 2.4 Theta II, are known for excessive oil consumption too.
All engines consume some oil naturally. Oil making it by the piston rings is a common way it’s lost. Metals expand with heat, so oil consumption is typically highest on a cold engine when clearances are larger. However, with the design flaws regarding the Hyundai 2.0T Theta engine internals, this could be a sign of deeper problems.
Oil loss is typically excessive when you’re losing more than 1 quart of oil for every 1,000 miles driven. If you notice this much oil loss then it might be a good idea to look into the underlying cause. However, there are cases where cars naturally lose a lot of oil without any other reliability or longevity concerns.
Oil Consumption Symptoms
- Losing 1+ quart every 1,000 miles
- Smoke from exhaust
- Burning oil smells
- Engine knocks/pinging
Sometimes the only symptom is how much oil the engine is actually consuming. That one is pretty straight-forward. If the engine is running well otherwise then it might just naturally burn a lot of oil. However, other symptoms may point to a deeper issue at hand.
Excess smoke from the exhaust is a sign oil is burning away somewhere. Burning oil smells may also indicate an issue (though, sometimes oil leaks will show this symptom). If your engine sounds like it’s knocking or pinging then that could be a sign of internal damage. That’s definitely a time you’ll want to look a bit further into the problem.
4) Hyundai 2.0 Turbo Oil Leaks
I usually do my best to minimize discussing design flaws that were covered by recalls or other service campaigns. It’s tough to do with the 2.0 Turbo engine since it’s been through quite a few recalls. It’s at least a positive sign Hyundai and Kia are addressing problems with the 2.0T inline-4 Theta engines.
Anyway, one main oil leak lies within the turbo oil feed line. Hyundai updated the oil feed lines with a new part, which seems to be a good long-term solution. It’s a pretty minor issue in the grand scheme that’s a simple and cheap fix.
None of these engines are totally exempt from this issue, but it seems most common on the Kia Optima and Hyundai Sonata. Oil leaks from the oil feed line pop up north of 60,000 miles. Again, this was a recall from Hyundai so check to see if your car is eligible for the recall or if the work was already done. Otherwise, as these cars continue aging look for potential leaks from main seals or the valve cover gasket.
Oil Leak Symptoms
- Visible leak
- Oil loss
- Burning oil smells
- Smoke from engine bay
Usually oil from the Hyundai Theta II turbo oil feed line will simply leak onto the ground. You’ll notice a visible leak and drops of oil on the ground after the car is parked for a while. You might notice you’re 2.0T engine is using oil faster than normal, but a visible leak on the ground should occur long before.
In some cases, oil could drip onto hot components and burn off. This will lead to light smoke from the engine bay or potentially burning oil smells.
Oil Feed Line Replacement
Again, this is a pretty small issue. It’s definitely something you want to fix as soon as possible. Fortunately, the oil feed line and gaskets are about $50-100. Almost anyone willing to DIY this job should be able to knock it out in the driveway. If you’re going to a repair shop you may end up spending $50-100 on labor. Double check to see if your Hyundai or Kia has an open recall. Below is a quick video about the Hyundai 2.0T oil feed line engine problems.
Hyundai 2.0T Reliability
Is the Hyundai 2.0T Theta II engine reliable? We believe the engine earns average remarks for reliability. There were some major concerns over severe engine failures and damage. However, the Hyundai 2.0T has been around for a while so most of the early problems have been ironed out or minimized by now. Fortunately, Kia and Hyundai offer good warranties and they addressed issues with recalls. These factors save the engine from receiving below average marks for reliability.
Of course, two big factors are maintenance and luck of the draw. No engine is perfect and all engines suffer random early failures and problems. That can be said for just about any engine and manufacturer. We can’t control luck of the draw, but it’s always evident. Some report endless problems with the Hyundai 2.0T engine while others make it to high mileage without problems.
Maintenance is one thing we can control. Use quality oils, change fluids on time, and fix problems if and when they occur. Do all of this and with a little luck on your side the 2.0T Theta can deliver great reliability. It’s hard to put an exact number on longevity, but plenty of Hyundai 2.0 Turbo engines make it well beyond 150,000 miles.
Hyundai 2.0T Engine Problems Summary
There are multiple variations of the 2.0T Theta II engines as they’ve been around since 2009. All share the same basic 2.0L, DOHC, turbocharged design. They also all offer a good balance of performance, power, and efficiency. However, reliability and engine problems were always a major concern about the Hyundai 2.0T engines.
Severe engine failures were fairly common, especially in 2011-2014 models. Hyundai eventually came out with recalls for some 1.2+ million Theta II engines due to internal damage and engine failure. Thanks to Hyundai and Kia’s good warranty many of these failures occur under warranty. A turbo oil feed pipe was another common problem on earlier engines that was addressed via a recall.
Otherwise, the 2.0T Theta II GDI engines are prone to carbon build-up. It’s a small downside to direct injection that’s great technology in our opinion. Maintain the Hyundai 2.0T well and you’ll likely have a reliable and fun experience with the engine.
What’s your experience with the Hyundai 2.0 Turbo? Are you considering one?
Drop a comment and let us know!
