Logistics Costs: How to Measure & Reduce Them | OptimoRoute (2024)

March 28, 2022 8 min read

Logistics Costs: How to Measure & Reduce Them | OptimoRoute (1)

Shipping and logistics costs have been on the rise since the start of the COVID-19 pandemic—and prices willcontinue to rise across the logistics industryin 2022. These rising costs will have a profound impact on your business. Understanding what logistics costs are will help you classify and measure them for your own business. Then you can identify ways to lower costs and improve your bottom line.

Jump to the section that you’re most interested in:

  • What Are Logistics Costs?
  • 4 Main Types of Logistics Costs
  • How to Measure Logistics Costs
  • 4 Strategies for Reducing Logistics Costs
  • Optimize Your Logistics Operations With OptimoRoute
  • FAQs About Logistics Costs

What Are Logistics Costs?

Shipping logisticsis the process that involves handling, managing, and transporting goods. The term “logistics costs” encompasses all of the expenses associated with this process. Your overall logistics costs include everything from purchasing raw materials to paying a third-party logistics company to help facilitate distribution.

4 Main Types of Logistics Costs

There are many moving pieces within the supply chain. As a result, there is a wide variety of costs associated withlogistics management. The specific costs may vary depending on your business and industry, but generally, you can group costs into four different categories: warehousing, transportation, labor, and equipment.

Warehousing and inventory

You need a place to store your inventory, whether you create your own products in-house or rely on a third-party manufacturer. And the larger your inventory is, the larger the space you’ll need. Unfortunately, rising warehousing costs and limited availability make finding a rental space more difficult than ever before. Rental renewals across the United Statesincreased by an average of 25%this year as the growing number of ecommerce businesses creates a shortage of available warehouse space. To avoid this, you could purchase your own warehouse space outright, but it likely won’t be cheaper.

Renting or buying a warehouse isn’t the only cost that fits in this category—you’ll also need to account for other costs like:

  • Insurance
  • Utilities
  • Security

Transport and distribution

Whether you use third-party logistics service providers (3PL) like areverse logistics companyor rely on an in-house team, transportation and distribution are the largest logistics costs for all businesses. These costs include a variety of tasks, including:

  • Transporting raw materials to your manufacturing base
  • Moving products from manufacturing to your warehouse
  • Delivering packages to customers

Inbound logistics, such as transporting products from the manufacturer to your warehouse, are cost-effective transportation tasks that involve moving large shipments to a single location. However,outbound logistics, such as last-mile delivery, are much more expensive.

Last mile delivery

Last mile delivery” refers to delivering products directly to your customers. It is typically the final stage of distribution. These deliveries take up the most time and resources because drivers must make many stops to deliver small quantities of product to customers. Drivers may face security gates or reception desks that each have a unique process for reception, which can slow down deliveries even more. This makes last mile delivery the largest expense in your supply chain, accounting forhalf of the total cost of shipping.

Labor

The staff that produces, manages, and transports your products is a logistics cost that can vary greatly. But exactly how much you’ll spend depends on where your staff is located and what the average rate of pay in that area is. For example, if you operate in Texas, then you can expect to pay delivery drivers thelocal average of $15/hour. But if your deliveries take place in New York City, then you’ll need to pay drivers slightly more to compete with the average pay in the area, which is closer to$20/hour. You’ll also pay team members different wages depending on their job title and level of experience. The specific positions you hire for may vary depending on your business and industry, but you’ll likely need:

  • Warehouse staff to receive new inventory and prepare packages for delivery
  • Delivery drivers to transport materials and products
  • Managers to oversee employees as well as warehouse operations and logistics processes
  • Administrators to manage human resources, including processing payroll, and hiring new employees

Equipment and supplies

Logistics Costs: How to Measure & Reduce Them | OptimoRoute (2)

The equipment and supplies you need to keep your operations running smoothly also impact your bottom line. This category of expenses encapsulates the cost of a wide variety of items from all aspects of your supply chain. If you manufacture your own products, all of the tools you use for manufacturing will fit into this expense category. Within your warehouse, some of the equipment you may need includes:

  • Shelving
  • Pallets
  • Forklifts
  • Boxes
  • Tape
  • Inventory software

For in-house delivery and transportation teams, your equipment costs will also include maps, routing software, driver uniforms, and delivery vehicles. There are also recurring costs associated with in-house delivery, including fuel, insurance, and vehicle maintenance.

How to Measure Logistics Costs

Before you start calculating exact costs, you should first determine what timeframe you’d like to assess. It’s a good idea to measure your logistics costs once a month to ensure your costs don’t exceed your budget. You should also look at these metrics on a wider scale to inform reports on your overall business performance. You can do this by measuring your costs each quarter, as well as at the end of the year.

Once you’ve selected the time frame, you can begin measuring your costs in all four categories: warehousing, transportation, labor, and equipment. To measure your costs:

  1. List all of your expenses as line items
  2. List the exact cost of each expense
  3. Add up the line items in each category
  4. Add the expenses in each category together

This will show you exactly how much your expenses are in each category. You can add the totals for each category together to find your overall costs.

For example, say you spend $1,000 each month in rent for warehouse space, and the utilities for the space cost $600. For that same month, you spent $1,500 to pay your delivery drivers and another $2,000 for your warehouse staff. For this month-long timeframe, your warehousing costs would total $1,600 while your labor costs total $3,500. However, this is only half of the total monthly logistics costs. To find the full costs, you’d also need to account for transportation and equipment costs.

Assessing your logistics costs can benefit your business by:

  • Giving you insight into precisely how much you’re spending
  • Demonstrating exactly what you’re spending money on
  • Making it easy to identify ways to lower costs

4 Strategies for Reducing Logistics Costs

Effectively lowering costs is an essential part of a goodlogistics strategy—it becomes even more important as costs continue to rise and inhibit your ability to make a profit.

Bring delivery in-house

Using a 3PL to complete deliveries eliminates the headache of scheduling and routing. But it’s expensive. Outsourcing leaves you at the mercy of how the third-party organization runs its business—if a 3PL’s costs rise, so will the price it charges you for services. Using an in-house delivery team allows you to control the costs and find ways to lower them, such as usingreverse logistics.

Building your own delivery team comes with costs, including hiring drivers and buying delivery vehicles. But eliminating the middleman means the profits you earn stay within your business.

Logistics Costs: How to Measure & Reduce Them | OptimoRoute (3)

Leverage software to streamline last mile delivery

Last mile delivery is the most expensive aspect of logistics. It’s also the most important phase of delivery because it has the greatest impact on your customers. Despite its importance, planning these deliveries and building the routes for drivers is often a job left to managers or a single dispatcher.

Leavinglogistics planningin the hands of a single individual is incredibly time consuming. It also increases the chances of human error, which can lead to late or missed deliveries that will impact your customer’s experience with your business. Usinglogistics management softwarestreamlines the process by using automation to save time and eliminate errors.

Optimize inventory levels

The smaller your inventory is, the less space you’ll need to house it, and the less you’ll spend on warehousing. But simply reducing the size of your inventory may leave you without the product you need to fill customer orders, leading to delivery delays that can hurt your business’ reputation. Effectiveinventory optimizationwill help you determine how much of which products you should keep on hand for optimal inventory levels.

How to optimize your inventory:

  1. Calculate average daily sales
  2. Make specific notes about the sales of each product
  3. Assess how long it takes shippers to prepare orders for delivery
  4. Calculate how much product you need to meet daily orders
  5. Shrink inventory to meet standard daily orders

You should also keep extra stock on hand (often called safety stock). This will help you make sure an unforeseen problem, like a delayed shipment from your manufacturer, doesn’t impact your ability to fill customer orders.

Logistics Costs: How to Measure & Reduce Them | OptimoRoute (4)

Audit warehouse and inventory management processes

Audits of yourwarehouse managementprocesses will give you insight into how efficient your workflows are. You should also regularly assess how much product you have on hand for effective inventory management. Conducting these audits regularly (monthly or quarterly) will help you monitor factors that may fluctuate, such as seasonal changes in demand, so that you can adjust your workflows when you need to. There are several different aspects you should assess when auditing your warehouse:

  • How your team receives and manages shipments of new product
  • Where product is stored within the warehouse and how easy it is to access
  • How efficiently your team can find products when it’s time to prepare an order
  • What the average staffing levels are within the warehouse

Optimize Your Logistics Operations With OptimoRoute

Managing the logistics of your supply chain is difficult—there are many moving pieces to keep track of. And this makes finding ways to lower your costs even more challenging. Fortunately, you don’t have to do all of the work by yourself. Using software like OptimoRoute alleviates the burden of manual logistics planning by streamlining the process. You can use the platform to facilitate essential logistics tasks, including:

  • Planning routes up to five weeks at a time
  • Creating efficient routes while maintaining deadlines
  • Tracking purchase orders and deliveries
  • Sending delivery reminders and updates to customers
  • Creating employee schedules
  • Driver manifest, load sequencing
  • Mobile app for drivers
  • Generating reports on performance

OptimoRoute also lowers costs by usingroute optimizationto reduce overall mileage. Reducing your mileage helps improve your bottom line by lowering your fuel costs. It also extends the life of your delivery vehicles by ensuring you’re only using them as much as you need to.

Start your free, 30-day trialto see how OptimoRoute can help you improve your logistics processes and lower costs.

FAQs About Logistics Costs

In this section, we’ll address three of the most commonly asked questions about logistics costs.

What is the biggest logistic cost?

Delivery and transportation costs are the largest expense for logistics, with last mile delivery accounting for 50% of total shipping costs.

How do you calculate logistics costs?

Group your expenses into four categories: warehousing, transportation, labor, and equipment. Write down the exact cost of each expense in all four categories. Then, add up costs for each category. To calculate your overall logistics costs, add the costs of all four categories together.

Why is logistics so expensive?

Supply chains around the globe are facing shortages of materials, labor, and warehouse space. These shortages drive up prices, increasing logistics costs for supply chains in all industries.

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Logistics Costs: How to Measure & Reduce Them | OptimoRoute (2024)

FAQs

How can you measure logistics costs? ›

Group your expenses into four categories: warehousing, transportation, labor, and equipment. Write down the exact cost of each expense in all four categories. Then, add up costs for each category. To calculate your overall logistics costs, add the costs of all four categories together.

How can logistics costs be reduced? ›

Strategies for decreasing logistical expenses can range from streamlining inventory levels, revising smarter shipping networks, providing better processes, improving relationships between suppliers and third parties, etc.

What helps in reducing total logistical cost? ›

Streamlining Supply Chain Operations to Reduce Logistic Costs. Optimizing inventory management is crucial for reducing logistics costs. Techniques like demand forecasting, safety stock optimization, and efficient order management can yield significant savings.

What three major factors affect the cost of logistics systems? ›

Most Common Logistics Costs
  1. Transportation and Shipping Expenses. Transportation costs are one of the primary buckets within the supply chain, since they include getting your inventory from the manufacturer to your warehouse to your customers. ...
  2. Inventory Management Costs. ...
  3. Warehouse Cost.
Nov 15, 2021

How do you measure costs? ›

The retail method measures cost by reducing the sales value of the inventory by the appropriate percentage gross margin. ' The standard cost method involves the creation of cost standards for the quantity and price of inputs of labour, materials and overheads to be used in the manufacture of products.

What are the logistics costs? ›

Logistics costs include all costs associated with moving products, including those incurred during the procurement of raw materials, delivery of client orders, and all steps in between. They are concerned about the costs associated with shipping, moving, and storing products.

How do you solve logistical problems? ›

Overcoming logistics challenges involves streamlining operations, adopting modern technology, building resilient supply chains, and fostering collaboration among logistics partners.

How to decrease logistics costs during the supply chain crisis? ›

By avoiding excess stock and minimizing stockouts, you can significantly reduce carrying costs and the need for rush shipments. Enhance Supply Chain Visibility: Visibility across the supply chain is essential for effective cost management.

Does improving logistics mean reducing costs? ›

Efficient logistics operations can lead to higher sales and reduced costs associated with order handling and customer service. Understanding the relationship between these costs and overall profitability is crucial for companies to effectively manage their operations and remain competitive in the market.

What are the six total logistics cost factors? ›

Expenses associated with transportation, materials handling and warehousing, inventory, stockouts (being out of inventory), order processing, and return products handling.

How do you control costs in supply chain? ›

How Leaders Can Cut Supply Chain Costs And Improve Performance
  1. Conduct Know Your Customer Checks. ...
  2. Analyze Data On Key Metrics. ...
  3. Use Advanced Analytics To Identify Inefficiencies. ...
  4. Implement Data-Driven Solutions To Increase Efficiency. ...
  5. Utilize A Circular Supply Chain Model. ...
  6. Consolidate Shipments For Lower Operational Costs.
Apr 25, 2023

What are the 3 C's of logistics? ›

Partner Portal, a cloud-based vendor management solution, can help an organization implement the three C's - communication, collaboration, and change effectively and eventually synchronize the supply chain operation.

What does logistics cost depend on? ›

Transport logistics costs are related to the distribution of products. These expenses involve fuel, tolls, hiring drivers or a partner company, vehicle maintenance, and more. Keep in mind that price can vary depending on the distance, the quantity and type of cargo, the vehicle being used, and even the route chosen.

What are the two largest components of logistics cost? ›

The main components of logistics costs are: Transportation costs. Warehousing costs.

What is logistics cost analysis? ›

Logistics cost analysis and control is a vital process for any business that wants to optimize its supply chain performance and profitability. It involves identifying, measuring, and managing the various costs associated with moving, storing, and delivering goods and services to customers.

What are the three components of logistics cost? ›

overall logistics costs into three key components: transportation costs, inventory carrying costs, and administration costs. Total transportation costs include costs for both primary and secondary transportation. Primary transportation is the movement of finished goods from plants and vendors to warehouses.

What is logistics measurement system? ›

A logistics performance measurement system (LPMS) is a system that integrates all relevant information about logistics activity results and provides feedbacks on how well logistics activities in fulfilling logistics objectives, serving customers etc.

How do you assess logistics? ›

10 logistics metrics to measure supply chain efficiency in your warehouse
  1. On-Time Shipping. ...
  2. Warehouse Capacity. ...
  3. Accurate Order Fulfillment. ...
  4. Properly Storing Incoming Product. ...
  5. Peaks in Warehouse Capacity. ...
  6. Total and Individual Cycle Times. ...
  7. Damaged Products. ...
  8. Employee Turnover Rate.

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